Char-Broil Charcoal Grill THE BIG EASY User Manual

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Cleaning the Burner Assembly (Continued)
9. Clean inner burner as recommended below, shown E.
We suggest three ways to clean the burner tube. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run hook through burner tube several
times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through burner
tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
10. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
11. Carefully replace heat shield and control panel assembly .
12. Reattach electrode wire to ignitor.
VERY IMPORTANT: Burner tube must re-engage over valve
opening. See illustration, shown F.
13. Reattach front legs. Carefully stand the unit upright.
14. Reposition inner liner, cooking basket.
Burner
(exposed)
Burner
(exposed)
Tube cleaner
(see above
recommendations)
Cooking
Basket
Cooking
Chamber
Remove Screws
Control
Panel
Assembly
Electrode
Wire
Valve engaged inside burner
tube end correctly
(Control panel and heat sheild
hidden for clarity)
Valve
Burner Tube
B
C
D
E
F
CAUTION
SPIDER ALERT!
VALVE
CONTROL PANEL
SPIDER WEBS
INSIDE VENTURI
If you notice that your the appliance is getting hard to light or
that the flame isn’t as strong as it should be, take the time to
check and clean the venturi’s.
In some areas of the country, spiders or small insects have been
known to create “flashback” problems. The spiders spin webs, build
nests and lay eggs in the the appliance’s venturi tube(s) obstructing
the flow of gas to the burner. The backed-up gas can ignite in the
venturi behind the control panel. This is known as a flashback and it
can damage your the appliance and even cause injury.
To prevent flashbacks and ensure good performance the burner and
venturi assembly should be removed from the the appliance and
cleaned before use whenever the the appliance has been idle for an
extended period.
BURNER
SPIDER AND WEBS
INSIDE BURNER
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting appliance.
1. Turn gas OFF at control knob and LP cylinder and
disengage regulator from cylinder.
2. Open top cover, remove cooking basket and cooking
Chamber, shown A. This will expose the burner from inside,
shown B.
3. Wire brush entire outer surface of burner to remove food
residue and dirt.
4. Clean any blocked ports with a stiff wire such as an open
paper clip.
5. Carefully lay the appliance on its back, with control panel
facing up shown C.
6. Disconnect electrode wire underneath appliance, shown C.
7. Remove screws and disengage front legs from appliance.
8. Remove screws and disengage control panel assembly and
heat shield from unit, shown D.
Remove
Front Legs
Carefully place
unit on its back.
Heat Shield
Burner
Tube
A
Page 10
Please note that the burner
shown is for illustration
purposes only. The burner in
your product may be different
from the one shown.
Smoker box NOT shown

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